The Tool Barn


Preparations

The first thing to do is to clean up any gunk that is in the area.  The next thing to do is to trim any molding that may be in the way.  In the picture at left, the stop molding for an old door needs to be trimmed so that it doesn't interfere with the new threshold.  Alternatively, you could take it off.  After you mark the trim, cut it with a handsaw (a backsaw is actually a better choice) and then use a chisel to remove the material.  Make sure that you get it all or it will interfere with a clean installation.

Next you need to cut the threshold to the proper length.  Measure the opening you need to cover and transfer that measurement to the threshold.  It is a reasonable procedure to cut the threshold a bit long (you can always trim more off) to make sure that you don't have to go back to the store.  Use a square to extend the line across the threshold. 

Carefully cut the threshold to the proper length.  Do not try to "freehand" this cut.  If no power saw is available, such as a cut-off or table saw, use a miter box with a back hand saw. This cut must be straight.  At this time it is also a good idea to lightly sand the piece.

Mark molding at top of threshold for cut

Mark molding at top of threshold for cut

Saw molding

Saw molding

Measure inside distance (use a folding rule if you have one)

Measure inside distance (use a folding rule if you have one)


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